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Manufacturing Software Development Services

Build intelligent manufacturing systems, IoT platforms, and Industry 4.0 solutions that improve production efficiency, reduce downtime, and drive operational excellence. With 30 years of engineering experience, Waverley partners with discrete and process manufacturers, equipment OEMs, and industrial tech companies to digitize production operations and build the software that powers modern manufacturing.

Full-Cycle Manufacturing Engineering Services

End-to-end manufacturing software engineering services designed for operational reliability, real-time data, and continuous improvement.

Manufacturing Execution Systems (MES)

Build and integrate MES platforms that provide real-time visibility and control over production operations — from work order management and material tracking to quality inspection and operator guidance. We develop custom MES solutions and integrate with existing ERP systems to close the gap between planning and execution.

Industrial IoT & Connected Equipment

Connect machines, sensors, and production equipment to cloud-based analytics platforms.

We build IoT connectivity layers, edge computing solutions, and cloud data pipelines that aggregate machine data from the plant floor — enabling real-time monitoring, predictive analytics, and automated alerting across production assets.

Predictive Maintenance & Asset Management

Reduce unplanned downtime with AI-driven equipment health monitoring.

Our teams develop predictive maintenance platforms that analyze sensor data to identify failure patterns, forecast maintenance needs, and optimize service schedules — helping manufacturers shift from reactive to proactive asset management.

Years of Experience30+

In the Technology Market

Three decades building software products across regulated and high-growth industries worldwide.

Team Seniority70%

Senior Software Engineers

The majority of our engineers are senior-level, bringing deep expertise to every engagement.

Academic Depth20%

PhD Degree Holders

1 in 5 team members holds a PhD, bringing research-grade rigor to complex technical challenges.

Client Retention80%

Long-Term Partnerships

Most of our clients return for additional projects or maintain ongoing multi-year engagements.

How We Help

How We Help Manufacturing Organizations

Discrete Manufacturers

We help discrete manufacturers digitize production workflows, improve quality control, and gain real-time visibility into shop floor operations. ​ This includes MES implementation, IoT connectivity, work order management systems, and the ERP integrations needed to connect planning with execution.

Process Manufacturers

For process manufacturing industries including chemicals, food & beverage, and pharmaceuticals, we develop batch management systems, recipe control platforms, and regulatory compliance tools. ​ Our teams understand the unique traceability, quality, and safety requirements of process manufacturing environments.

Equipment OEMs & Industrial Tech

We support equipment manufacturers and industrial technology companies with the embedded software, IoT connectivity, and customer-facing platforms that differentiate their products. ​ From firmware development and device management to remote diagnostics and predictive service portals, we build software that extends equipment value.

Our Areas of Expertise

Our expertise across industrial software engineering allows us to provide full-cycle manufacturing software development services, making Waverley a one-stop shop for your Industry 4.0 technology needs.

If you need MES & Production Systems
If you need IoT & Predictive Maintenance
If you need Quality & Compliance Systems
Client Impact

Manufacturing Success Stories

See how we have helped manufacturing organizations transform their technology.

AI & Healthcare & LLM

ML-Powered Screening Model

AI

Generative AI Video Platform

AI & Education

Wall Street Prep

AI

SportsTech

NaRover

AI & Computer Vision

R&D

Jibo

Energy & Cloud

GridPoint

FinTech & Cloud

Planful

Manufacturing

Seagate

IoT

Home Automation

AI & NLP & Chatbots

Messenger

Manufacturing & Energy

Spirax

Danger

YouSendIt

Telecommunications

Sicap

FinTech

WageWorks

Telecommunications

Matrixx

Freeman EMEA

Mirra

ML-Powered Lp(a) Screening Model for Cardiovascular Risk

A validated machine learning model that flags patients likely to have elevated Lp(a) directly from existing health record data, reaching 327% screening enrichment over random testing across a 34,499-patient validation set.

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Scaling a Generative AI Video Platform | SDK Engineering

Waverley embedded three senior JavaScript engineers to build a new SDK and sustain feature delivery on a generative AI video platform's studio product, adding capacity without new headcount and hitting 100% milestone completion.

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AI-Powered Learning Assistant for Wall Street Prep

Waverley built "Ask Ark" - an LLM and RAG-powered AI learning assistant for Wall Street Prep that delivers real-time, accurate answers to finance professionals.

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CV Converter: Optimizing Recruitment Workflows with AI Automation

Waverley partnered with a leading recruitment agency to automate the labor-intensive process of reformatting candidate CVs into branded templates. Leveraging advanced AI and the Claude language model.

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NaRover: Social Navigation App For Cyclists

Waverley initiated the development of a location-based application allowing to track and navigate cycling infrastructures in multiple cities.

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R&D: Face Recognition Software Development

Waverley's R&D team built a prototype pipeline that recognizes people from surveillance footage and triggers an automated, personalized response, using face embeddings, computer vision preprocessing, and a two-tier detection cascade.

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Jibo: Server-Side and Mobile Development for the First Social Robot

Learn how a team extension at Waverley developed server-side, iOS & Android apps and security and data protection solutions for the first social robot.

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GridPoint: iOS & Android Apps for Energy Analytics

See how a team extension at Waverley developed native iOS & Android apps that integrate with the client’s cloud-based energy analytics platform

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Planful: Data-Driven SaaS Product for Marketing Budget Planning

A team of Waverley engineers helped build a web-based SaaS data-driven product that automates budget planning and tracking.

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Seagate: Hardware Testing for the Leading Storage Provider

Over the years Waverley’s been a dedicated testing partner for Seagate, providing a team of QA engineers in Vietnam.

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Home Automation: Embedded Development for Smart Home

A team extension at Waverley developed embedded software for security panels and voice communication and built a hybrid mobile app for remote control.

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Integrated Chat-Bot Based on NLP and GPT

Waverley created a smart chat-bot based on generative AI that can be integrated into any messenger to provide assistance to users.

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Spirax: Software Development for Steam Energy Equipment

Waverley was contacted by the world’s leading manufacturer of steam equipment for assistance with multiple software engineering projects.

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Danger: Messaging App for the Mobile Pioneer

How Waverley extended engineering capacity for the company behind the pre-iPhone Hiptop and T-Mobile Sidekick.

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YouSendIt: Web And Mobile Applications for File Sharing

Learn how Waverley ported a global digital content sharing service onto the Mac platforms, iPhones and delivered several custom plugins

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Sicap: Device Management App for GSM Operators

Find out how Waverley developed a new SyncML-compliant provisioning product for the market-leading provider of GSM solutions.

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WageWorks: Mobile Applications for HR Management

Find out how Waverley developed responsive mobile apps while cutting on the overall development time for a leader in corporate HR solutions.

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Matrixx: Native Mobile Apps for Telecommunications

See how a dedicated software development team at Waverley developed iOS & Android apps for a Telecom provider.

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Freeman EMEA: Experiential Marketing Platform for Event Organizers

Waverley developed an online floor plan management program for event organizers, exhibitors, and attendees.

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Mirra: Mac Support for a Back-Up Server

Check how Waverley designed and developed a responsive Mac client for the innovative digital content protection provider.

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Why Work With Waverley

01
STEP 01

Deep Manufacturing Expertise

We understand the operational technology complexity, safety requirements, and integration challenges unique to manufacturing environments. ​ Our teams combine software engineering excellence with practical industrial knowledge to deliver systems that work reliably on the plant floor and in the cloud.

02
STEP 02

Compliance-First Engineering

Manufacturing software operates in safety-critical and regulated environments. We embed cybersecurity for OT/IT convergence, data integrity standards, and compliance requirements into every system — from IIoT edge devices to enterprise MES platforms.

03
STEP 03

Flexible Delivery Models

Whether you need a dedicated team, strategic engineering leadership, or a full product pod, we adapt to your delivery needs and timelines. ​ Our flexible engagement models help teams accelerate without adding internal overhead.

Frequently asked questions

What manufacturing software development services does Waverley provide?

Waverley builds custom manufacturing software end to end — Manufacturing Execution Systems (MES), Industrial IoT (IIoT) platforms, ERP/SCADA integrations, predictive-maintenance and quality-control systems, digital-twin and dashboard analytics, and warehouse/inventory management. Engagements span discovery and architecture through development, integration, and long-term support.

Can you build a custom MES solution?

Yes. We design and build custom MES platforms — real-time production tracking, work-order and recipe management, OEE and downtime analytics, traceability, and operator dashboards — as well as extending or modernizing an existing MES. Solutions integrate with shop-floor equipment, PLCs/SCADA, and your ERP layer.

Do you integrate with SAP, Oracle, or other ERP systems?

Yes. We integrate manufacturing software with SAP, Oracle, Microsoft Dynamics, and other ERP and PLM systems via their APIs and standard middleware, keeping production, inventory, and order data synchronized across the floor and back-office.

What is the cost of manufacturing software development?

Cost depends on scope, integrations, and team size — a focused pilot or proof of concept is far lower than a full multi-site MES rollout. We scope each project after a discovery phase and offer flexible engagement models (dedicated team, fixed-scope, or staff augmentation). Contact us for an estimate tailored to your requirements.

Do you develop Industrial IoT (IIoT) solutions?

Yes. We build IIoT solutions that connect sensors and machines, stream and process telemetry at the edge and in the cloud, and surface it through real-time dashboards and analytics — for condition monitoring, energy management, and production optimization.

Can you build predictive maintenance systems for our equipment?

Yes. We develop predictive-maintenance systems that ingest sensor and machine data, apply ML models to detect anomalies and forecast failures, and trigger maintenance alerts — reducing unplanned downtime and extending equipment life.

Let's Build Better Manufacturing Software Together